Operations Director
Consultant Managers
MAIN DUTIES:
Direct, manage, create and execute the Company's global manufacturing operations, including production, equipment and planning teams.
DUTIES AND RESPONSIBILITIES:
Strategic Production Planning
- Develop and implement long-term and short-term production plans aligned with business goals.
- Ensure production capacity planning supports forecasted demand and sales targets.
Demand Forecasting & Capacity Management
- Collaborate with Sales, Marketing, and procurement team to align production with demand forecasts.
- Monitor and adjust capacity plans to optimize resource utilization and minimize bottlenecks.
Master Production Scheduling (MPS)
- Oversee the creation and execution of the Master Production Schedule.
- Ensure MPS aligns with material availability, labor capacity, and customer delivery requirements.
Inventory & Material Planning
- Ensure raw materials and components are available to meet production schedules.
- Optimize inventory levels to balance cost, availability, and working capital.
Manufacturing Strategy & Execution
- Develop and implement manufacturing strategies that align with company goals for quality, cost, delivery, and flexibility.
- Ensure production targets are met while maintaining high standards of safety and quality.
Production Management
- Oversee daily manufacturing operations across all production lines and shifts.
- Ensure efficient use of resources (labor, equipment, materials) to meet production schedules.
Process Optimization & Continuous Improvement
- Lead initiatives to improve productivity, reduce waste, and enhance process efficiency using Lean, Six Sigma, or Kaizen methodologies.
- Drive standardization of processes and best practices across manufacturing sites.
Quality Assurance
- Ensure compliance with quality standards and regulatory requirements.
- Collaborate with Quality teams to resolve production issues and implement corrective actions.
Cost Control & Budgeting
- Manage manufacturing budgets, control operational costs, and identify cost-saving opportunities.
- Monitor and report on manufacturing KPIs.
Technology & Automation
- Evaluate and implement new manufacturing technologies, automation, and digital tools to enhance productivity and competitiveness.
- Oversee maintenance and reliability of manufacturing equipment
Environment, Health & Safety (EHS)
- Promote a strong safety culture and ensure compliance with all EHS regulations.
- Lead incident investigations and implement preventive measures.
Performance Monitoring & Reporting
- Track and analyze manufacturing performance metrics.
- Provide regular updates and strategic insights to senior leadership.
New Product/Process Transfer & Process development
- New products are properly documented and justified; Major development and Capital Investment programs are sold to Corporate Management with proper levels of analysis and justification.
- The Product Development is done on schedule and on budget.
- Set up manufacturing platform to new product transferred to optimize cost and quality.
- Provide support Process Engineering team to develop long term corrective action or plan for process improvement or bring in-house process for cost reducion. New manufacturing equipment or processes are created, designed, developed to support market demand.
Human Resources
- Establish clear and specific ESGP objectives with all department personnel that support achievement of corporate goals
- Establish clear and specific ESGP objectives with all department personnel that support achievement of corporate goals
- Conduct monthly 1-on-1 sessions with each direct report to review previous month's results and plan/review activities and strategies for the upcoming month
- Responsible for the ongoing development, motivation, satisfaction and retention of top talent in the department
- All department personnel are engaged with a Personal Development Plan
- All performance reviews within the group are done at a high quality level and on time
- Hiring, reviewing, promoting, counseling and/or terminating personnel is conducted in a fair, professional, equitable manner
- Role model for Quality, Customer Satisfaction, Employee Satisfaction, Business Results, I-CARE
Special Projects
- Support customer visiting and audits from internal or external organization
- To make sure 5S implemented properly at organization
- Support special projects as required
JOB REQUIREMENTS:
- Bachelor’s degree in business, Engineering, Operations Management, or related field. An MBA or relevant master’s degree is often preferred.
- 15+ years’ experience in the same or similar industry (assembly, fabrication, clean environment, etc.).
- Typically requires 7+ years of leading international operations.
- Leading cross-functional teams and managing large-scale operations.
- Experience in developing and executing operational strategies aligned with business goals.
- Strong background in Lean, Six Sigma, or other continuous improvement methodologies.
- Demonstrated success in optimizing processes, reducing costs, and improving KPIs.
- Proficiency in ERP systems (Oracle) and data analytics tools.
- Strong understanding of budgeting, forecasting, and P&L management.
- Ability to make data-driven decisions to improve operational performance
- Cultural awareness and ability to work in diverse, cross-border teams.
- Experience with digital transformation or automation initiatives is a plus.
- Plus points if having:
- Ability to anticipate and handle multiple priorities and complex issues involving external and internal customer priorities under time constraints
- Excellent interpersonal, communication and presentation skills and ability to comprehend (including technical concepts) and communicate at a high level with internal and external customers and suppliers
- Understand the regulations that apply to commerce, health and safety at the local, state and federal levels for the products and service provided
- Set a high standard of ethics, professionalism, leadership and competency
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